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Resource Library

Stay informed with the latest engineering white papers, case studies, and more.

Automation Gets the Job Done in Metal Removal

An uncertain economy, shortage of skilled labor and surging production demands force today’s manufacturers to react quickly. Find out how automation proves the key to overcoming even the toughest industry challenges, while also allowing manufacturers to maintain their competitiveness and ensure future stability.

Sponsored by KUKA

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Criticality of Chemical Compatibility in Liquid Cooling

Liquid cooling of electronics is being utilized in a wide range of applications and environments from high-performance computing, datacenters, 5G, EV fast charging, and medical equipment to lasers. The liquid cooling systems for these applications can be closed-loop, single-phase immersion, two-phase immersion or direct-to-chip cooling systems. Regardless, component material compatibility is critical to performance. Thinking holistically when specifying components is important as the fluid selected essentially “connects” all components and subcomponents in the wetted loop.

Sponsored by CPC

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Key Factors Influencing the Compression Force of a Wave Spring

Wave springs are a type of compression spring with a distinctive wave-like design that offers a compact alternative to traditional coil springs. Their ability to compress and expand within a limited space makes them well-suited for situations where size and weight are critical.

Sponsored by Smalley

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The Sustainability Advantage of Zinc Die Castings

The zinc die casting process offers a combination of performance and economic benefits due to zinc’s natural attributes. These same attributes also provide the zinc die casting process with environmental and sustainability advantages as well.

Sponsored by International Zinc Association

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Engineer’s Guide to Turbomachinery Simulation

Master the art of turbomachinery simulation with our comprehensive guide. Discover how accurate simulations optimize performance, ensure safety, and boost efficiency in critical applications.

Sponsored by Cadence

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Boost Productivity and Stay Competitive with Collaborative Robots

While the automotive industry is highly automated, huge opportunities remain for incremental growth. Collaborative robots are driving new efficiencies across the industry, in applications including machine loading, inspection, and assembly in powertrain, electronics, and interiors production. The incorporation of a collaborative robot arm from Universal Robots is proving instrumental in reducing assembly times, elevating production speed, and enhancing overall product quality.

Sponsored by Universal Robots

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Precision Line Shafts - Zero Backlash Torque Transmission Over Long Spans

In the simplest definition, a line shaft is the rotating shaft part of a system of mechanical couplings between the power source and the machines that do work. Line shafts, also known as connecting shafts, jack shafts, or link shafts, are used to span long distances between rotating components. Newer style precision line shafts can be operated at lengths of up to 6m without any intermediate support required.

Sponsored by DieQua

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How and why you should use a Wave Spring for Bearing Preload

Unlocking the potential of your bearings is necessary to improve the overall performance of your application, and Smalley's groundbreaking approach offers a solution to common challenges encountered in bearing applications. Within this comprehensive whitepaper, discover the transformative power of Wave Springs in optimizing bearing performance. Through insightful visual aids, discover how the use of a Wave Spring as preload mitigates issues including but not limited to ball skidding, vibration, and wear, paving the way for enhanced bearing longevity and smoother operation.

Sponsored By Smalley

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Precision Line Shafts - Zero Backlash Torque Transmission Over Long Spans

In the simplest definition, a line shaft is the rotating shaft part of a system of mechanical couplings between the power source and the machines that do work. Line shafts, also known as connecting shafts, jack shafts, or link shafts, are used to span long distances between rotating components. Newer style precision line shafts can be operated at lengths of up to 6m without any intermediate support required.

Sponsored by DieQua

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Technical Guide - How to Solve Your High Rotational Capacity Application Challenges: Smalley's Retaining Ring Solutions

Finally, Safe and Secure Retention at High Speeds! With rotational capacity requirements of modern applications higher than ever, it's challenging to find a retaining ring that can withstand high speeds. Work-around solutions end up needing more assembly time, cost more money, or even worse, they fail!

Sponsored by Smalley

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Single Pair Ethernet: For fast & direct communication with machines.

As smart factories become commonplace, standard ethernet cables are struggling to meet the increased requirements of industrial applications. igus® has developed continuous-flex Single Pair Ethernet (SPE) cables specifically to meet these standards while providing numerous other benefits.

Sponsored by igus

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Examining the history — and understanding the future — of the Industrial Internet of Things

As the world becomes more closely connected through the internet, industrial machines/technology need to keep pace. The IIoT not only makes this possible, but easy to do.

Sponsored by igus

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Material Selection Guide: Key Factors to Consider

Choosing the right material for your Retaining ring or Wave spring design can be a critical factor in the success of your application's performance and longevity. Specifying the correct material for your application can prevent additional costs and failure in your operation down the road. Identifying the best-suited standard or exotic alloys early in the design process can ensure that you have the right fit for your environment and budget. This new guide will help you through the selection process with easy-to-navigate visuals that will walk you through the five most important factors to consider.

Sponsored by Smalley

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Advancements and innovations in 3D printing

3D printing has been around for over 35 years, and in that time there have been significant innovations and all new printing methods developed. This ebook dives deeper into the subject and examines these innovations as well as the impact they’ve had on the 3D printing industry.

Sponsored by igus

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The Importance of Machine Tolerance to Achieve Exacting Results in 3D Printing

Increasingly, additive manufacturing is being used to produce end use parts, not just prototypes. For end use parts to be considered viable for this approach, there are many factors that need to be considered including materials, volumes, cost and tolerances. One very important factor is achieving very high accuracy and precision in your 3D printed parts. This white paper will discuss how the mechanical tolerance of 3D printers effect part accuracy. 3D printers that are capable of meeting tighter tolerances have the most promise to be used as end use production equipment, specifically for short run production applications.

Sponsored by BMF

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Mechanical Circuit Breakers for Heavy Duty Mill Drives

Machine drivelines are generally designed to withstand the torque load from the process being performed, as well as the torque load required for accelerating up to operating speed. The larger the rotating mass, the more likely a mismatch exists between the start-up torque and the energy released in case of an abrupt or unintended stoppage – the results of which can cause catastrophic damage to equipment. Mechanically resettable overload safety devices can prove critical in preventing mill downtime by quickly and safety disconnecting drivelines in case of blockages, protecting belts, shafts, universal joints, and gearboxes from excessive torque, and facilitating a quick reset without the need for special tools.

Sponsored by R+W

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Ask the Expert - Wave Spring FAQ

You asked. We answered. Finding the best possible solution for your design challenge is no easy task. Smalley engineers have created a brand new Ask the Expert - Wave Spring FAQ E-book that answers all of your wave spring questions in one, simple guide.

Sponsored by Smalley 

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White Paper: Industrial AGVs: Improving Productivity and Space Efficiency with Smart, Compact Electric Actuators

Automated guided vehicles (AGVs) can improve industrial productivity by 50 to 70 percent but require adequate room to move about increasingly space-constrained factory floors. The more functionality AGV designers can pack into a small footprint, the greater will be the value to the end-user. Choosing the right actuation technology is critical to that value, and AGV designers are increasingly choosing smart electric actuators when seeking high-performance motion control in a small footprint.

Sponsored by Thomson

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Engineering in Zinc, Today’s Answer

This white paper gives detailed information on the properties and characteristics of zinc die casting alloys to help engineers and designers of components make educated decisions when selecting materials for their designs.

Sponsored by International Zinc Association

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Tech Guide: How to Solve High Rotational Capacity Challenges

Finally, Safe and Secure Retention at High Speeds! With rotational capacity requirements of modern applications higher than ever, it's challenging to find a retaining ring that can successfully withstand high speeds. Smalley had invented the first Self-Locking Ring, paving the way for innovative high RPM solutions. Download this tech guide by Smalley to learn high RPM fastening solutions, pros and cons of each, and additional insights on overcoming challenges.

Sponsored by Smalley

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Optimizing Acoustic Performance in Pipe Systems

With an excess of unwanted noise in offices and multi-tenant residential buildings, there are distinct acoustical challenges. Noises associated with pipe systems (toilets flushing, “water hammer,” and rainwater draining off the roof) need to be minimized to avoid occupant frustration. Download this white paper to learn about standards for acoustic performance and acoustic solutions on the market.

Sponsored by Johns Manville

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Enabling Miniaturization with Micro 3D Printing

With the rapidly growing trend of miniaturization, there is increasing need to deliver complex, intricate micro parts with high resolution, accuracy and precision. Consumer electronics, medical devices, robotics and life sciences industries need to meet the rising demand for these micro parts, with appropriate speed. Download this white paper to learn how 3D micro printing is used to produce complicated and expensive parts.

Sponsored by Boston Micro Fabrication

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Multiphysics Engineering Simulation in the Cloud

To develop the best products, engineers need to adopt simulation tools capable of handling structural, thermal, and fluid flow behavior with high-fidelity and in a timely manner. This whitepaper highlights the benefits of cloud-native engineering simulation and describes how fast and accurate analysis types readily available to engineering teams allow them to simulate early in the design stage, throughout the R&D cycle, and across the entire organization.

Sponsored by SimScale

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Introduction to Flexible Disc Couplings

For decades engineers have turned to the flexible disc pack couplings. Get an overview of their basic construction and what gives them the performance and longevity that so many engineers value

Sponsored by R+W America

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Top 5 VFD Parameter Changes

Get a list of the top parameter settings programmed by VFD installers to help you better understand what you are setting and why.

Sponsored by Yaskawa

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Finding the Meaning in the R-Value and U-Value of Insulated Metal Building Envelopes

Learn how to better understand the parameters of IMP thermal performance testing and how to apply these parameters to your project.

Sponsored by Kingspan

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5 Step Guide for Weld Preparation

This step-by-step guide will help you learn more about selecting the right abrasive products for weld preparation and best practices to help improve product life and results, reduce inclusions that lead to weld failure, and save the operation time and money.

Sponsored by Weiler

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When to Use Steppers for Motion Control

Stepper motors can be the best option, even for precision motion control applications, while avoiding the expense and complexity of servo motors. This white paper describes stepper motor concepts, details, and application where they are the best option.

Sponsored by AutomationDirect

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Improved Nuclear Safety and Reliability Through CFD Simulation

Explore how CFD can be used to improve the reliability of equipment and piping for nuclear power plants, and understand supersonic-steam-jet phenomena, which occurs when pipes rupture.

Sponsored by Siemens

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Digital Manufacturing Guide

Digital manufacturing is the complete digital integration of automation and advanced technology throughout the manufacturing process. In this comprehensive guide you'll learn how to navigate digital quoting, design parts to reduce costs, launch products to market faster, and more.

Sponsored by Protolabs

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Direct Drive vs Rotary Gear Motor: A Quantification of Design Advantages

For decades, geared servo motors have been one of the most common tools in the industrial automation toolbox. But are they the pinnacle of rotary motion technology, or is there a better solution?

Sponsored by Yaskawa

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Ask the Expert - Wave Spring FAQ

You asked. We answered. Finding the best possible solution for your design challenge is no easy task. Smalley engineers have created a brand new Ask the Expert - Wave Spring FAQ E-book that answers all of your wave spring questions in one, simple guide.

Sponsored by Smalley

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Mastering Tolerances for Machined Parts

Mastering CNC tolerances can be challenging, even for experienced engineers, designers, and machinists. In this e-book you’ll learn about basic tolerances, clearance and interference fits, get a GD&T glossary, and more.

Sponsored by Xometry

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3D Printing Surface Finish Guide

Use this guide to get a quick look at your finishing options and what you can expect when your 3D-printed parts arrive.

Sponsored by Protolabs

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Basics of Precision Bellows Couplings

Over the past few decades the metal bellows has been employed in an increasing number of critical machine drive applications. Its unique physical characteristics can be combined to optimize drive performance in terms of positioning accuracy, balance, service life, and overall system stability. Learn how to put these unique characteristics to work for you.

Sponsored by R+W America

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The Future in Active Front End Drives

Recent advancements in VFD technology have made way for a drive using Matrix technology. Learn about the Matrix Drive’s innovative low harmonic and regenerative technology and how it compares to conventional and active front end (AFE) drive technologies.

Sponsored by Yaskawa

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Graphite-Metal Alloy Bushings Solve Tough Bearing Problems

Whether rolling element or bushing, every bearing type has its preferred application. Engineers with challenging applications must find a bearing match that can maintain its structural integrity and lubrication within that setting. Learn the benefits of graphite-metal alloy bushings and find out why they outperform in tough applications.

Sponsored by Graphalloy

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3D Printed Molds & Rapid Injection Molding

This whitepaper provides methods and guidelines for using stereolithography (SLA) 3D printed molds in the injection molding process to lower costs and lead time. Through real-life case studies you’ll learn how this hybrid manufacturing process enables on-demand mold fabrication to quickly produce small batches of thermoplastic parts

Sponsored by Formlabs

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Spotlight on the Birthplace of Industry

COVID-19 disruption remains a constant conversation, but the truth is that not all in the manufacturing industry are suffering. In this paper, we’ll reveal the state of the German industrial nation and the secret to a more profitable recovery.

Sponsored by aPriori

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How to Configure the Ultimate SOLIDWORKS Workstation

Packed with vital details and expert insight you won’t find anywhere else, the exclusive new guide will enable you to configure a system purpose-built for your specific SOLIDWORKS workflow.

Sponsored by BOXX

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Digital Twins for Predictive Maintenance

A digital twin is an up-to-date representation, a model, of an actual physical asset in operation. Learn the basics of digital twins, including common applications and benefits and how to implement.

Sponsored by MathWorks

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The Ultimate Guide to Visual Project Planning

Visual project planning is a powerful technique to help you avoid the many variables that might sink your project. In this eBook, you’ll get a complete roadmap for the tools and techniques you’ll need to plan projects visually.

Sponsored by MindManager

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