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Arc Welding and Beyond: Robotic Strategies for Manufacturers

Discover how KUKA’s robotic welding solutions are helping manufacturers meet the rising demand for precision, adaptability, and cost-efficiency in modern production. Whether you're working with conventional or lightweight materials like aluminum, KUKA delivers consistent weld quality and process reliability — even in safety-critical and high-mix applications.
In this whitepaper, explore how flexible robotic automation, advanced process monitoring, and specialty technologies like laser hybrid and friction stir welding make it easier to scale your operations and maintain quality across every joint. Learn how to get started with robotic arc welding — and beyond — without overextending your budget.

• KUKA robotic welding systems are engineered to meet the challenges of joining lightweight materials such as aluminum in automotive and mobile automation applications.
• Technologies such as KUKA.RoboSpin, friction stir welding, and laser hybrid welding support consistent quality, even in complex or mixed-material assemblies.
• With path precision up to ±0.05 mm, KUKA robots enable accurate, repeatable welds essential for safety-critical components like battery housings.
• Integrated tools like KUKA.ProcessScreen, provides real-time monitoring and documentation of welding parameters — helping ensure process transparency and traceability.
• Flexible automation platforms allow manufacturers to adapt to new materials and product designs without overhauling existing welding infrastructure.

Company Profile

KUKA is an international automation group and one of the world's leading suppliers of intelligent, resource-saving automation solutions. KUKA offers industrial robots, autonomous mobile robots (AMR) including controllers, software, and cloud-based digital services, as well as fully networked production systems for various industries – primarily for markets such as automotive with a focus on mobile automation& battery, electronics, metal & plastic, consumer goods, food, e-commerce, retail, and healthcare. The company is headquartered in Augsburg, Germany.

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